| Customization: | Available |
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| Application: | Auto Parts |
| Machining: | CNC Machining |
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| Product Name: | Customized aluminum die casting part |
| Material: | ADC12, A380 aluminum alloy,Alsi9cu3,Alsi8cu3 |
| Standard: | DIN, GB, ISO, JIS, BA, ANSI |
| CNC Min.tolerance: | 0.005mm-0.1mm |
| Certificates: | TUV,ISO 9001:2015,IATF 16949 |
| Surface treatment: | Anodizing, sandblasting,Powder Coating, zinc/chrome/nickel/silver/gold Plating, Polish, Nitriding, Blacking, Painting, Heat treatment etc |
| Die casting machine: | From 180Ton-1250Ton |
| Production process: | Drawings→ mould making → die casting →rough machining → CNC machining →surface treatment →product checking→ packing →delivery |
| Size: | Requsts of customers drawing |
| Type of die casting machine: | Cold chamber die casting machine |
| CMM: | Yes |
| MOQ: | 100pcs, according to your drawings |
| Drawing: | Provide by customer, or design according as the sample |
| Service: | Offer assembly if customers need |
Gravity Die Casting is a permanent mould casting process, where the molten metal is poured from a vessel or ladle into the mould. The mould cavity fills with no force other than gravity, filling can be controlled by tilting the die. Undercuts, and cavities can be incorporated into the component form with the use of sand cores. This process gives a better surface finish than sand casting as well as better mechanical properties, both due to rapid solidification.
Additionally, this process has a higher casting rate than aluminium sand casting, however, the metal moulds are a higher cost than sand. Advantages of this process include the possibility of low gas porosity, and fine grain sizes can be achieved.
Compared to sand casting, this process requires less finishing and fettling and gravity die casting tends to produce a higher quality product. The Gravity die casting production method is generally less cost effective in the manufacture of tooling compared with sand casting.
Gravity die casting is often a manual process, with the molten metal added with the use of a ladle. However, for some high volume applications it is also possible to use an automated ladle to pour the molten metal. The speed and the direction of the filling can also be controlled by tilting the die.
Apart from the method by which the molten metal is poured into the die cavity, and the gravity die material, the casting process is essentially the same as sand casting. It involves four steps:
Gravity die casting is a natural partner to sand casting, and allows us to offer the customer the most cost effective route for casting manufacture.
Features of Aluminum Gravity Castings:
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